RBB Systems' Expertise in Custom Integration
Box-build assemblies and industrial control panels are key to delivering integrated, ready-to-use solutions. These systems often have greater complexity than standard PCB assemblies because they involve not just the board but also enclosures, wiring, cable harnesses, mechanical integration, and final testing. Meeting specific customer needs with box-build solutions requires a high degree of flexibility and customization. However, it’s essential to understand the limitations of this process, particularly in regard to the influence a company like RBB has on design, component selection, and assembly.
At RBB, we don’t design or build panels or box builds ourselves; rather, we build to our customers' specifications. Most of the time, our customers provide all or most of the parts required for the assembly. We can suggest substitutions to the bill of materials (BOM), but we will not make changes to the build without customer approval.
In this blog, we’ll discuss why Box-build assemblies and industrial control panels are key to delivering integrated, ready-to-use solutions With solutions, benefits, and RBB's core value of "Always Better" and our unwavering commitment to providing maximum customer benefits. At RBB, we constantly assess our manufacturing processes and seek ways to enhance each task's efficiency.
Enclosure Design
One of the primary aspects of a box-build assembly is the design of the enclosure. The enclosure serves multiple critical purposes: protecting internal components, providing heat dissipation, and offering ease of access for future maintenance or upgrades. Because each box-build is tailored to its specific use case, the design must meet a variety of environmental, aesthetic, and operational requirements. While we don’t influence the initial design, RBB makes sure the assembly meets these customer specifications, working with the provided enclosure designs to integrate components properly.
Component Selection
Selecting the right components is necessary for guaranteeing the functionality and reliability of a box-build assembly. Manufacturers often rely on a mix of off-the-shelf components and custom-fabricated elements to create a tailored solution. At RBB, we assist customers in sourcing appropriate components, ensuring they meet performance requirements, timelines, and budgets.
For instance, in a telecommunications box build, we might help assemble components like RF connectors, shielded cables, and custom PCBs, all of which are typically selected by the customer. Similarly, for more specialized industries such as aerospace, we integrate high-quality connectors and other elements designed for durability and data integrity. However, it’s important to clarify that we are not involved in component selection; our role is to assemble and integrate them according to client specifications.
Integrating Specialized Features
Box-build assemblies often require integrated features to meet certain operational needs. They might include advanced communication interfaces, touchscreens, thermal management systems, or custom connectors. RBB’s expertise lies in seamlessly integrating these specialized features into the assembly.
For example, in a medical device, the box build may need to incorporate a capacitive touchscreen interface, antimicrobial coatings, and wireless connectivity for remote monitoring. Alternatively, for industrial applications, we may incorporate temperature sensors and cooling systems to ensure safe operation under extreme conditions. Though we don’t design these features, we work closely with customers to ensure that the final product meets their functional needs while adhering to their design requirements.
Applications of Custom Box-Build Solutions
Custom box-build assemblies are critical in many industries. Some common applications include:
- Automotive: Enclosures for electric vehicle (EV) charging stations that feature RFID access and weatherproofing systems.
- Healthcare: Portable diagnostic equipment with integrated power systems and compliance with medical standards.
- Energy: Solar power inverters with temperature-resistant enclosures and rugged connectors for outdoor use.
These diverse applications highlight how custom box-build assemblies are tailored to meet industry-specific requirements, even though RBB does not design the systems. We work to assemble and integrate the components and features provided by our customers.
What RBB Brings to the Table
RBB provides custom box-build assembly solutions for customers. Our skill can be found in the following:
- Tailored Solutions: We take the time to understand customer requirements and make sure the assembly process meets these specifications.
- End-to-End Expertise: From component selection to assembly and final testing, we ensure that every step of the production process is handled with care.
- Production Flexibility: Whether the project is a low-volume prototype or a full-scale production run, we can adapt to differing production needs.
At RBB, we’ve spent many years working with clients to bring their box-build projects to life. Contact us today to learn more about how we can bring your box-build assembly project to fruition, customized to your exact needs.
Conclusion:
When you partner with RBB, you’re not only making sure your projects succeed but also helping to bolster a stronger local economy. We are committed to quality, compliance, and customer satisfaction, and we are your best choice for circuit board assembly, here to help you every step of the way.
Check out feedback from RBB’s clients here to learn more.
Contact Us
Reach out to RBB today to learn more about our commitment to regulatory compliance and quality and see how we can help you establish safety and integrity within your organization.
